delta robot
An Integrated System for WEEE Sorting Employing X-ray Imaging, AI-based Object Detection and Segmentation, and Delta Robot Manipulation
Giannikos, Panagiotis, Papakostas, Lampis, Katralis, Evangelos, Mavridis, Panagiotis, Chryssinas, George, Inglezou, Myrto, Panagopoulos, Nikolaos, Porichis, Antonis, Mastrogeorgiou, Athanasios, Chatzakos, Panagiotis
Abstract-- Battery recycling is becoming increasingly critical due to the rapid growth in battery usage and the limited availability of natural resources. Moreover, as battery energy densities continue to rise, improper handling during recycling poses significant safety hazards, including potential fires at recycling facilities. Numerous systems have been proposed for battery detection and removal from WEEE recycling lines, including X-ray and RGB-based visual inspection methods, typically driven by AI-powered object detection models (e.g., Mask R-CNN, YOLO, ResNets). Despite advances in optimizing detection techniques and model modifications, a fully autonomous solution capable of accurately identifying and sorting batteries across diverse WEEEs types has yet to be realized. In response to these challenges, we present our novel approach which integrates a specialized X-ray transmission dual energy imaging subsystem with advanced pre-processing algorithms, enabling high-contrast image reconstruction for effective differentiation of dense and thin materials in WEEE. Devices move along a conveyor belt through a high-resolution X-ray imaging system, where YOLO and U-Net models precisely detect and segment battery-containing items. An intelligent tracking and position estimation algorithm then guides a Delta robot equipped with a suction gripper to selectively extract and properly discard the targeted devices. The approach is validated in a photorealistic simulation environment developed in NVIDIA Isaac Sim and on the real setup.
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- Energy > Energy Storage (1.00)
- Electrical Industrial Apparatus (1.00)
Dynamics of Parallel Manipulators with Hybrid Complex Limbs -- Modular Modeling and Parallel Computing
Parallel manipulators, also called parallel kinematics machines (PKM), enable robotic solutions for highly dynamic handling and machining applications. The safe and accurate design and control necessitates high-fidelity dynamics models. Such modeling approaches have already been presented for PKM with simple limbs (i.e. each limb is a serial kinematic chain). A systematic modeling approach for PKM with complex limbs (i.e. limbs that possess kinematic loops) was not yet proposed despite the fact that many successful PKM comprise complex limbs. This paper presents a systematic modular approach to the kinematics and dynamics modeling of PKM with complex limbs that are built as serial arrangement of closed loops. The latter are referred to as hybrid limbs, and can be found in almost all PKM with complex limbs, such as the Delta robot. The proposed method generalizes the formulation for PKM with simple limbs by means of local resolution of loop constraints, which is known as constraint embedding in multibody dynamics. The constituent elements of the method are the kinematic and dynamic equations of motions (EOM), and the inverse kinematics solution of the limbs, i.e. the relation of platform motion and the motion of the limbs. While the approach is conceptually independent of the used kinematics and dynamics formulation, a Lie group formulation is employed for deriving the EOM. The frame invariance of the Lie group formulation is used for devising a modular modeling method where the EOM of a representative limb are used to derived the EOM of the limbs of a particular PKM. The PKM topology is exploited in a parallel computation scheme that shall allow for computationally efficient distributed evaluation of the overall EOM of the PKM. Finally, the method is applied to the IRSBot-2 and a 3\underline{R}R[2RR]R Delta robot, which is presented in detail.
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Iterative Learning Control with Mismatch Compensation for Residual Vibration Suppression in Delta Robots
Wu, Mingkun, Rupenyan, Alisa, Corves, Burkhard
Unwanted vibrations stemming from the energy-optimized design of Delta robots pose a challenge in their operation, especially with respect to precise reference tracking. To improve tracking accuracy, this paper proposes an adaptive mismatch-compensated iterative learning controller based on input shaping techniques. We establish a dynamic model considering the electromechanical rigid-flexible coupling of the Delta robot, which integrates the permanent magnet synchronous motor. Using this model, we design an optimization-based input shaper, considering the natural frequency of the robot, which varies with the configuration. We proposed an iterative learning controller for the delta robot to improve tracking accuracy. Our iterative learning controller incorporates model mismatch where the mismatch approximated by a fuzzy logic structure. The convergence property of the proposed controller is proved using a Barrier Composite Energy Function, providing a guarantee that the tracking errors along the iteration axis converge to zero. Moreover, adaptive parameter update laws are designed to ensure convergence. Finally, we perform a series of high-fidelity simulations of the Delta robot using Simscape to demonstrate the effectiveness of the proposed control strategy.
- Europe > Switzerland > Zürich > Zürich (0.05)
- Europe > Germany > North Rhine-Westphalia > Cologne Region > Aachen (0.04)
- Europe > Netherlands > North Holland > Amsterdam (0.04)
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InCoRo: In-Context Learning for Robotics Control with Feedback Loops
Zhu, Jiaqiang Ye, Cano, Carla Gomez, Bermudez, David Vazquez, Drozdzal, Michal
One of the challenges in robotics is to enable robotic units with the reasoning capability that would be robust enough to execute complex tasks in dynamic environments. Recent advances in LLMs have positioned them as go-to tools for simple reasoning tasks, motivating the pioneering work of Liang et al. [35] that uses an LLM to translate natural language commands into low-level static execution plans for robotic units. Using LLMs inside robotics systems brings their generalization to a new level, enabling zero-shot generalization to new tasks. This paper extends this prior work to dynamic environments. We propose InCoRo, a system that uses a classical robotic feedback loop composed of an LLM controller, a scene understanding unit, and a robot. Our system continuously analyzes the state of the environment and provides adapted execution commands, enabling the robot to adjust to changing environmental conditions and correcting for controller errors. Our system does not require any iterative optimization to learn to accomplish a task as it leverages in-context learning with an off-the-shelf LLM model. Through an extensive validation process involving two standardized industrial robotic units -- SCARA and DELTA types -- we contribute knowledge about these robots, not popular in the community, thereby enriching it. We highlight the generalization capabilities of our system and show that (1) in-context learning in combination with the current state-of-the-art LLMs is an effective way to implement a robotic controller; (2) in static environments, InCoRo surpasses the prior art in terms of the success rate; (3) in dynamic environments, we establish new state-of-the-art for the SCARA and DELTA units, respectively. This research paves the way towards building reliable, efficient, intelligent autonomous systems that adapt to dynamic environments.
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DELTAHANDS: A Synergistic Dexterous Hand Framework Based on Delta Robots
Si, Zilin, Zhang, Kevin, Kroemer, Oliver, Temel, F. Zeynep
Dexterous robotic manipulation in unstructured environments can aid in everyday tasks such as cleaning and caretaking. Anthropomorphic robotic hands are highly dexterous and theoretically well-suited for working in human domains, but their complex designs and dynamics often make them difficult to control. By contrast, parallel-jaw grippers are easy to control and are used extensively in industrial applications, but they lack the dexterity for various kinds of grasps and in-hand manipulations. In this work, we present DELTAHANDS, a synergistic dexterous hand framework with Delta robots. The DELTAHANDS are soft, easy to reconfigure, simple to manufacture with low-cost off-the-shelf materials, and possess high degrees of freedom that can be easily controlled. DELTAHANDS' dexterity can be adjusted for different applications by leveraging actuation synergies, which can further reduce the control complexity, overall cost, and energy consumption. We characterize the Delta robots' kinematics accuracy, force profiles, and workspace range to assist with hand design. Finally, we evaluate the versatility of DELTAHANDS by grasping a diverse set of objects and by using teleoperation to complete three dexterous manipulation tasks: cloth folding, cap opening, and cable arrangement. We open-source our hand framework at https://sites.google.com/view/deltahands/.
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Linear Delta Arrays for Compliant Dexterous Distributed Manipulation
Patil, Sarvesh, Tao, Tony, Hellebrekers, Tess, Kroemer, Oliver, Temel, F. Zeynep
This paper presents a new type of distributed dexterous manipulator: delta arrays. Our delta array setup consists of 64 linearly-actuated delta robots with 3D-printed compliant linkages. Through the design of the individual delta robots, the modular array structure, and distributed communication and control, we study a wide range of in-plane and out-of-plane manipulations, as well as prehensile manipulations among subsets of neighboring delta robots. We also demonstrate dexterous manipulation capabilities of the delta array using reinforcement learning while leveraging the compliance to not break the end-effectors. Our evaluations show that the resulting 192 DoF compliant robot is capable of performing various coordinated distributed manipulations of a variety of objects, including translation, alignment, prehensile squeezing, lifting, and grasping.
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The millimeter-scale robot opens new avenues for microsurgery, microassembly and micromanipulation
Because of their high precision and speed, Delta robots are deployed in many industrial processes, including pick-and-place assemblies, machining, welding and food packaging. Starting with the first version developed by Reymond Clavel for a chocolate factory to quickly place chocolate pralines in their packages, Delta robots use three individually controlled and lightweight arms that guide a platform to move fast and accurately in three directions. The platform is either used as a stage, similar to the ones being used in flight simulators, or coupled to a manipulating device that can, for example, grasp, move, and release objects in prescribed patterns. Over time, roboticists have designed smaller and smaller Delta robots for tasks in limited workspaces, yet shrinking them further to the millimeter scale with conventional manufacturing techniques and components has proven fruitless. Reported in Science Robotics, a new design, the milliDelta robot, developed by Robert Wood's team at Harvard's Wyss Institute for Biologically Inspired Engineering and John A. Paulson School of Engineering and Applied Sciences (SEAS) overcomes this miniaturization challenge.
Harvard's milliDelta Robot Is Tiny and Scary Fast
In terms of sheer speed and precision, delta robots are some of the most impressive to watch. They're also some of the most useful, for the same reasons--you can see them doing pick-and-place tasks in factories of all kinds, far faster than humans can. The delta robots that we're familiar with are mostly designed as human-replacement devices, but as it turns out, scaling them down makes them even more impressive. In Robert Wood's Microrobotics Lab at Harvard, researcher Hayley McClintock has designed one of the tiniest delta robots ever. Called milliDelta, it may be small, but it's one of the fastest moving and most precise robots we've ever seen.
Top 6 robotic applications in food manufacturing
Robotic food manufacturing is a rising trend in the food industry. The value of the global food automation industry is expected to rise to $2.5 billion by 2022. In this article, we introduce six robotic applications in food processing. As we discussed in our previous article on the food industry, food manufacturing can be separated into two stages: primary food processing and secondary food processing. Primary processing involves handling raw food products, which are cleaned, sorted, chopped, packaged, etc.